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Consultancy for Rotational Moulding and Plastic Fabrication

Comprehensive Consultancy Services for Rotational Moulding and Plastic Fabrication by Paul Fairhurst

Expertise, Innovation, and Quality

As a fully qualified mechanical engineer with 25 years of experience running my own rotational moulding company, I am pleased to offer consultancy services that encompass every aspect of running a rotational moulding company, designing innovative products, and producing high-quality items. Our expertise also extends to foam filling products with superior closed-cell polyurethane foam, as well as the fabrication of various plastic items such as tanks and boats.

Flexible resourcing solutions

With the National Insurance increases set for April 2025, UK companies are facing greater challenges in hiring new staff, especially given the existing skills shortage. This has created a complex and difficult employment landscape.

Protectology provides a solution by offering consultancy services on a flexible, fixed-term contract basis. This approach allows businesses to access the expertise they need while avoiding the costs and commitments of direct employment, such as National Insurance, holiday pay, and pensions.

If you're looking for additional resources on a short-term basis and want to explore this flexible option, contact Paul Fairhurst directly through the button at the bottom of the page.

Why choose my consultancy services?

Choosing my consultancy services means partnering with an expert who has a proven history of success in the rotational moulding and plastic fabrication industries. Here are reasons why my services stand out:

  • Experience: With 25 years of experience running my own rotational moulding company, I bring a wealth of knowledge and expertise to every project.
  • Comprehensive Services: From operational consultancy to product design, foam filling, and plastic fabrication, I offer a wide range of services to meet your needs.
  • High-Quality Standards: My focus on quality ensures that every product and process adhere to the highest standards, providing you with reliable and durable solutions.
  • Innovative Solutions: I use the latest technologies and techniques to deliver innovative solutions that give you a competitive edge in the market.
  • Collaborative Approach: Working with Rota Design, I offer a collaborative approach that combines expertise in various fields to deliver exceptional results.
  • Intellectual Property: My ownership of the intellectual property for a complete range of marine navigation buoys proves my commitment to innovation and excellence.
  • Marine industry knowledge and contacts: if you have a product or service aimed at the marine industry, Paul's experience and contacts will open the right doors for you.

Services offered

Operational Consultancy for Manufacturing Companies

Operating a rotational moulding company requires specialized knowledge and skills. With a quarter-century of practical experience, I can guide you through the nuances of setting up, managing, and perfecting your rotational moulding operations. From first setup and equipment choice to process optimisation and quality control, my consultancy services will ensure that your company runs efficiently and effectively.

Product design and development

Designing products for rotational moulding presents a unique set of challenges and opportunities. Drawing on my experience in the field, I provide comprehensive design services that deliver innovative and functional solutions tailored to your specific needs and market demands. From conceptualisation and prototyping to final design, I guide you through every step of the process to bring your product ideas to life.

To enhance the scope and quality of these services, I am proud to collaborate with Rota Design Ltd, my preferred partner for product development. Rota Design is an engineering company renowned for its expertise in Product Development, CAD design, finite element analysis and structural engineering in composites and polymers. Together, we offer a seamless, one-stop-shop solution that combines cutting-edge design and engineering capabilities. Our partnership ensures that every product we develop meets the highest standards of quality, performance, and innovation.

High-quality closed-cell polyurethane foam filling

Foam filling is a critical process for enhancing the strength, buoyancy, and insulation properties of rotationally moulded products. I specialise in using high-quality closed-cell polyurethane foam to achieve these goals. My expertise ensures that your products are foam-filled to the highest standards, enhancing their performance and durability.

plastic fabrication: tanks and boats

In addition to rotational moulding, I offer consultancy services for the fabrication of plastic items, including tanks and boats. My extensive knowledge in plastic fabrication allows me to provide solutions that are both durable and cost-effective. Whether you need custom-designed tanks for industrial applications or high-performance boats, I can help you achieve your goals.

Expertise in marine navigation buoys

One of my specialized areas of expertise is in the design and production of marine navigation buoys. I own the intellectual property for a complete range of buoys, with diameters ranging from 600mm to 3600mm. My consultancy services include not only the design and manufacturing of these buoys but also guidance on their deployment and maintenance. My extensive knowledge of marine navigation buoys ensures that you receive products that meet the highest standards of safety and reliability.

In conclusion

My consultancy services are designed to provide you with the expertise, innovation, and quality you need to succeed in the rotational moulding and plastic fabrication industries. Whether you require guidance on operating your company, designing and producing products, or deploying marine navigation buoys, I offer comprehensive solutions that meet your specific needs.

By partnering with me, you gain access to a wealth of knowledge and experience, as well as the support of Rota Design's expertise in CAD drawings, finite element analysis, and structural engineering. Together, we can help you achieve your goals and deliver high-quality products that stand out in the market.

Other Marine Companies We've Worked With

How can we help you?

Whether you're interested in help designing your product or marketing and selling it, Paul can help.  His hands-on manufacturing experience and problem solving could be the break-through that you need and his extensive contacts throughout the Marine industry could open a vital route to market. 

Click on the button opposite to leave some brief details of your challenge and Paul will be in touch very soon.

Get in touch

Read more …Consultancy for Rotational Moulding and Plastic Fabrication

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devPage-01

The Ultimate Paintwork Protection

Quantum Quartz Ceramic Coating

Easy to apply DIY coating that will give your car bodywork a super glossy finish like the day it left the showroom!

Buy Today - £299

  • Super glossy finish

    easy to clean surface

  • Easy to apply

    No specialist equipment needed

  • Hardened 9H surface

    Better scratch resistance

  • Convenience

    • Easy to Apply Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Comprehensive Kit - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Quick to Apply - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • "How to" Video - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
  • Best Appearance

    • Less Scratching & scuffing Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Super Glossy Finish - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Fewer Stone Chips - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
  • Ultimate Protection

    • No CorrosionLorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Hardened 9H Surface - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Acid & Alkali - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Temperature - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
  • Reduced Cleaning

    • Self-Cleaning Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Clean Less Often - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Less Water Needed - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Zero Chemicals Needed - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
  • Improved Peformance

    • Safer Driving Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • 72 Months Protection - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
  • Better Value

    • Cheaper Than Detailing Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Reduced Cleaning & Valet - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.
    • Better Retained Value - Lorem ipsum dolor sit amet, consectetur adipiscing elit, sed do eiusmod tempor incididunt ut labore et dolore magna aliqua.

Buy Today - £299

  • Extremely abrasion-resistant, with very high adhesive properties, and high impact strength
  • Hydrophobic, oleophobic and stain-resistant
  • Suitable for spray or manual application.
  • After polishing the surface will become “ultra shiny”
  • “Easy-to-clean” effect - surfaces stay cleaner for longer, and all cleaning becomes very easy, thus extending the cleaning intervals and reducing cleaning and maintenance costs.
  • Highly effective for up to 72 months
  • Application with electric polishing machine possible
  • Material consumption for an entire car, approx. 35-50ml
  • Clear, colourless liquid based on silanes. Contains solvents.
  • 250ml Biosativa® Bio Cleaner Concentrate 1:10-1:50 (pre-cleaner)
  • 1 liter IPA (isopropyl alcohol = pre-cleaner for degreasing)
  • 1 roll dry wipes, 100 pcs., 25 x 16cm
  • Application sponge pad: forms base for application wipe
  • 5 yellow application microfibre wipes, 10 x 10cm
  • 1 blue polishing microfibre wipe, 30 x 30cm
  • 6 one way gloves
  • 100ml 7650 Professional Coating for Car Painting
  • 1 instruction for application
  • 2 windscreen double-sachets (each for appr. 6 months)
  • Full detailing kit, packed in durable plastic case

For a limited period we are including the Liquid Glass Windscreen Coating … worth £24.99 free of charge.

Included in your kit is the same sachets that are in our Liquid Glass Windscreen Coating, as used by Boeing on their aircraft windows.

Your windscreen will be CLEANER and EASIER to see through, with less Glare from oncoming headlights in the dark. Damage from stone chips will no longer be a fear as the majority will be shed away by the ultra smooth nano-coating. Your screen will not become glazed with acid rain. This highly advanced coating has been specially developed for the demanding requirements of your car in today's world.

FAQS

  • What is a Quartz Ceramic coating?

    The 7650 Q2 Quartz Ceramic Coating is a glass like coating based on silanes. This coating can be applied by spray or by wiping but in all instances it has to be buffed after application.

    After application the 7650 coating is exceptionally easy to buff. The resultant layer provides a deep gloss with high hydropho- bicity. The coating is neither paint, wax nor a sealant, and cannot flake off or be washed off. The coating forms a durable (“covalent”) bond with the paint, and it can only be removed by strong abrasive forces. The coating cannot be dissolved by standard chemicals which are commonly used in the auto sector.

    As noted, the coating provides a long lasting, highly glossy ap- pearance, but as with all surfaces abrasion will eventually impact on the coating. The useful life of the coating will depend on the amount of abrasion that the surface is subjected to but re-application is a simple procedure.

  • What is 9H?

    We use the familiar “pencil hardness” to describe the hardness of a layer. The measuring range is between 6B (smoothest) and 9H (hardest). The Auto and Aerospace 9H Ceramics Coating achieves a hardness grade of *8H (drying at indoor temperature) up to 9H (heat drying).

    *The hardness of a coating is measured when the coating is applied to a metal test bed. If the coating is applied to a soft painted surface the hardness of the coating will remain constant but the underlying soft painted surface and the coating can be distorted if point loading pressure is applied.

  • What else can 7650 Q2 Quartz Ceramic Coating be applied to?

    Rims, head lights, windowpanes, door handles. Also suitable for a wide range of other materials... non-ferrous metals, galvanized (zinc-coated) metals/steel, painted and powder-coated surfaces, anodized aluminium, and plastics.

Buy Today - £299

About

This highly advanced coating has been specially developed for the demanding requirements of the auto, aviation, marine, military and transport sectors. It is extremely resistant to corrosion, abrasion, and temperatures, and can be applied to metal, plastic, powder-coated, and painted surfaces. Curing can occur at ambient temperature but the additional application of heat is also advantageous. The coating forms an extremely strong bond with the surface, and creates an abrasion-resistant finish with very high resistance to solvents.

The thin and transparent coating possesses extreme stability, and a degree of hardness up to 9H can be achieved. Suitable for all kinds of vehicles (including vintage cars), motorcycles, caravans, and boats.

This has been specifically formulated to be applied by yourself – DIY. The net result is you save many hundreds of pounds and make this super shiny dreamworld finish affordable to a much wider audience.

Simply follow the instructions, paying particular attention to cleaning, either wipe or spray on the coating, then buff shine after waiting 3 – 10 minutes depending on temperature, and that’s it! You are now protected for up to six years.

Buy Today - £299

Benefits

  • Super glossy finish

    easy to clean surface

  • Hardened 9H surface

    better resistance to scratches and stone chips

  • Better vision through windscreen

    safer driving and less accidents

  • Enhances overall image

    better retained value

  • Aerospace grade product

    6 years enhanced protection

  • Marine environment formulation

    Corrosion protection at the highest level

  • Simple DIY process

    specifically formulated to be applied by yourself

Buy Today - £299

Why Protectology?

Contact Us

  • Ultimate Protection

  • Satisfaction Assured

  • Scratch reduction technology

  • World Class Nano Coatings

Take a look at some of our other products

  • Protectology Screen Protector

    The world's leading invisible screen protection for all mobile devices.

    Discover more

  • Protectology Phone Sanitiser

    Clean, protect and sanitise with the world's No.1 nanotechnology mobile device sanitiser.

    Discover more

  • Protectology Windscreen Protector

    Our highly advanced coating has been specially developed for the demanding requirements of your car.

    Discover more

Read more …devPage-01

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Quantum Quartz Ceramic Coating

  • Easy DIY Application Paintwork Protection
  • Just Polish it on yourself and save £1,000 on detailer costs

Buy Today - £249

Quantum Quartz Ultra-Coating Solution

Quantum Quartz Ceramic Coating is the ultimate way to protect your car’s paintwork. The kit haseverything you need to return that super glossy finish to your cherished vehicle. The aerospace grade coating will last 72 months, reducing any scratching and scuffing. You won’t need to clean itso often either, and when you do, you’ll notice you need less water and no chemicals!

The thin and transparent coating possesses is extremely stable, and hardness of up to 9H can beachieved. Suitable for all kinds of vehicles (including vintage cars), motorcycles, caravans and boats.

Specially formulated to be applied by yourself – a true DIY product that will save you up to £1,000versus professional detailer costs.

Simply follow the instructions, paying particular attention to cleaning, wipe on the coating, then buffshine after waiting a few minutes and that’s it, your prized paintwork is now protected for up to 6years!

Buy Today - £249

  • Super glossy finish

    easy to clean surface

  • Easy to apply

    No specialist equipment needed

  • Hardened 9H surface

    Better scratch resistance

    • 250ml Biosativa® Bio Cleaner Concentrate 1:10-1:50 (pre-cleaner)
    • 1 liter IPA (isopropyl alcohol = pre-cleaner for degreasing)
    • 1 roll dry wipes, 100 pcs., 25 x 16cm
    • Application sponge pad: forms base for application wipe
    • 5 yellow application microfibre wipes, 10 x 10cm
    • 1 blue polishing microfibre wipe, 30 x 30cm
    • 6 one way gloves
    • 100ml 7650 Professional Coating for Car Painting
    • 1 instruction for application
    • 2 windscreen double-sachets (each for appr. 6 months)
    • Full detailing kit, packed in durable plastic case
    • Extremely abrasion-resistant, with very high adhesive properties, and high impact strength
    • Hydrophobic, oleophobic and stain-resistant
    • Suitable for spray or manual application.
    • After polishing the surface will become “ultra shiny”
    • “Easy-to-clean” effect - surfaces stay cleaner for longer, and all cleaning becomes very easy, thus extending the cleaning intervals and reducing cleaning and maintenance costs.
    • Highly effective for up to 72 months
    • Application with electric polishing machine possible
    • Material consumption for an entire car, approx. 35-50ml
    • Clear, colourless liquid based on silanes. Contains solvents.

Buy Today - £249

  • Convenience

    • Easy to Apply – No specialist equipment needed
    • Comprehensive Kit – Everything you will need is included
    • Quick to Apply – Ready in minutes see our real time “how to” video
    • “How to” Video – Watch a real time demonstration
  • Best Appearance

    • Super Glossy Finish – Restore that showroom shine
    • Less Scratching and Scuffing – The coating will reduce the everyday scratches and scuffs your car bodywork will normally suffer
    • Fewer Stone Chips – The 9H hardness will help protect your car paintwork against minor stone chips
  • Ultimate Protection

    • No Corrosion – Formulated for use in marine environments
    • Hardened 9H Surface – The hardest of the “pencil hardness” range used to describe the hardness of a layer
    • Acid & Alkali – Effective against 1.5pH to 12.5pH
    • Temperature – Heat and frost resistant
  • Reduced Cleaning

    • Self-Cleaning – With a smoother surface, rain removes heavy soiling
    • Clean Less Often – Paintwork stays clean for longer
    • Less Water Needed – The smoother and cleaner surface needs less water to remove dirt and dust
    • Zero Chemicals Needed – No need for expensive and harmful cleaning chemicals, water will do the job on its own
  • Improved Peformance

    • Safer driving – A protected windscreen reduces glare
    • 72 Months Protection – highly effective for up to 6 years
  • Better Value

    • Cheaper than Detailing – Protect your whole car for 6 years for just £349
    • Reduced Cleaning and Valet – Easier to keep clean and retains that “showroom shine”
    • Better Retained Value – Protects your investment as well as your paintwork

For a limited period we are including the Liquid Glass Windscreen Coating … worth £24.99 free of charge.

Included in your kit is the same sachets that are in our Liquid Glass Windscreen Coating, as used by Boeing on their aircraft windows.

Your windscreen will be CLEANER and EASIER to see through, with less Glare from oncoming headlights in the dark. Damage from stone chips will no longer be a fear as the majority will be shed away by the ultra smooth nano-coating. Your screen will not become glazed with acid rain. This highly advanced coating has been specially developed for the demanding requirements of your car in today's world.

Watch our how to video

FAQS

  • What is a Quartz Ceramic coating?

    The 7650 Q2 Quartz Ceramic Coating is a glass like coating based on silanes. This coating can be applied by spray or by wiping but in all instances it has to be buffed after application.

    After application the 7650 coating is exceptionally easy to buff. The resultant layer provides a deep gloss with high hydropho- bicity. The coating is neither paint, wax nor a sealant, and cannot flake off or be washed off. The coating forms a durable (“covalent”) bond with the paint, and it can only be removed by strong abrasive forces. The coating cannot be dissolved by standard chemicals which are commonly used in the auto sector.

    As noted, the coating provides a long lasting, highly glossy appearance, but as with all surfaces abrasion will eventually impact on the coating. The useful life of the coating will depend on the amount of abrasion that the surface is subjected to but re-application is a simple procedure.

  • What is 9H?

    We use the familiar “pencil hardness” to describe the hardness of a layer. The measuring range is between 6B (smoothest) and 9H (hardest). The Auto and Aerospace 9H Ceramics Coating achieves a hardness grade of *8H (drying at indoor temperature) up to 9H (heat drying).

    *The hardness of a coating is measured when the coating is applied to a metal test bed. If the coating is applied to a soft painted surface the hardness of the coating will remain constant but the underlying soft painted surface and the coating can be distorted if point loading pressure is applied.

  • What else can 7650 Q2 Quartz Ceramic Coating be applied to?

    Rims, head lights, windowpanes, door handles. Also suitable for a wide range of other materials... non-ferrous metals, galvanized (zinc-coated) metals/steel, painted and powder-coated surfaces, anodized aluminium, and plastics.

Benefits

  • Super glossy finish

    easy to clean surface

  • Hardened 9H surface

    better resistance to scratches and stone chips

  • Better vision through windscreen

    safer driving and less accidents

  • Enhances overall image

    better retained value

  • Aerospace grade product

    6 years enhanced protection

  • Marine environment formulation

    Corrosion protection at the highest level

  • Simple DIY process

    specifically formulated to be applied by yourself

Why Protectology?

Contact Us

  • Ultimate Protection

  • Satisfaction Assured

  • Scratch reduction technology

  • World Class Nano Coatings

Take a look at some of our other products

  • Protectology Phone Sanitiser

    Clean, protect and sanitise with the world's No.1 nanotechnology mobile device sanitiser.

    View product

  • Protectology Windscreen Protector

    Our highly advanced coating has been specially developed for the demanding requirements of your car.

    View Product

  • Protectology Screen Protector

    The world's leading invisible screen protection for all mobile devices.

    View Product

  • Protectology BioSativa®

    Powerful, Versatile and 100% Natural, Protectology BioSativa® effectively strips grease & general soiling from boats, vehicles, bikes, industrial & household surfaces.

    View Product

Read more …Quantum Quartz Ceramic Coating

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