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Comprehensive Consultancy Services for Rotational Moulding and Plastic Fabrication by Paul Fairhurst

Expertise, Innovation, and Quality

As a fully qualified mechanical engineer with 25 years of experience running my own rotational moulding company, I am pleased to offer consultancy services that encompass every aspect of running a rotational moulding company, designing innovative products, and producing high-quality items. Our expertise also extends to foam filling products with superior closed-cell polyurethane foam, as well as the fabrication of various plastic items such as tanks and boats.

Flexible resourcing solutions

With the National Insurance increases set for April 2025, UK companies are facing greater challenges in hiring new staff, especially given the existing skills shortage. This has created a complex and difficult employment landscape.

Protectology provides a solution by offering consultancy services on a flexible, fixed-term contract basis. This approach allows businesses to access the expertise they need while avoiding the costs and commitments of direct employment, such as National Insurance, holiday pay, and pensions.

If you're looking for additional resources on a short-term basis and want to explore this flexible option, contact Paul Fairhurst directly through the button at the bottom of the page.

Why choose my consultancy services?

Choosing my consultancy services means partnering with an expert who has a proven history of success in the rotational moulding and plastic fabrication industries. Here are reasons why my services stand out:

  • Experience: With 25 years of experience running my own rotational moulding company, I bring a wealth of knowledge and expertise to every project.
  • Comprehensive Services: From operational consultancy to product design, foam filling, and plastic fabrication, I offer a wide range of services to meet your needs.
  • High-Quality Standards: My focus on quality ensures that every product and process adhere to the highest standards, providing you with reliable and durable solutions.
  • Innovative Solutions: I use the latest technologies and techniques to deliver innovative solutions that give you a competitive edge in the market.
  • Collaborative Approach: Working with Rota Design, I offer a collaborative approach that combines expertise in various fields to deliver exceptional results.
  • Intellectual Property: My ownership of the intellectual property for a complete range of marine navigation buoys proves my commitment to innovation and excellence.
  • Marine industry knowledge and contacts: if you have a product or service aimed at the marine industry, Paul's experience and contacts will open the right doors for you.

Services offered

Operational Consultancy for Manufacturing Companies

Operating a rotational moulding company requires specialized knowledge and skills. With a quarter-century of practical experience, I can guide you through the nuances of setting up, managing, and perfecting your rotational moulding operations. From first setup and equipment choice to process optimisation and quality control, my consultancy services will ensure that your company runs efficiently and effectively.

Product design and development

Designing products for rotational moulding presents a unique set of challenges and opportunities. Drawing on my experience in the field, I provide comprehensive design services that deliver innovative and functional solutions tailored to your specific needs and market demands. From conceptualisation and prototyping to final design, I guide you through every step of the process to bring your product ideas to life.

To enhance the scope and quality of these services, I am proud to collaborate with Rota Design Ltd, my preferred partner for product development. Rota Design is an engineering company renowned for its expertise in Product Development, CAD design, finite element analysis and structural engineering in composites and polymers. Together, we offer a seamless, one-stop-shop solution that combines cutting-edge design and engineering capabilities. Our partnership ensures that every product we develop meets the highest standards of quality, performance, and innovation.

High-quality closed-cell polyurethane foam filling

Foam filling is a critical process for enhancing the strength, buoyancy, and insulation properties of rotationally moulded products. I specialise in using high-quality closed-cell polyurethane foam to achieve these goals. My expertise ensures that your products are foam-filled to the highest standards, enhancing their performance and durability.

plastic fabrication: tanks and boats

In addition to rotational moulding, I offer consultancy services for the fabrication of plastic items, including tanks and boats. My extensive knowledge in plastic fabrication allows me to provide solutions that are both durable and cost-effective. Whether you need custom-designed tanks for industrial applications or high-performance boats, I can help you achieve your goals.

Expertise in marine navigation buoys

One of my specialized areas of expertise is in the design and production of marine navigation buoys. I own the intellectual property for a complete range of buoys, with diameters ranging from 600mm to 3600mm. My consultancy services include not only the design and manufacturing of these buoys but also guidance on their deployment and maintenance. My extensive knowledge of marine navigation buoys ensures that you receive products that meet the highest standards of safety and reliability.

In conclusion

My consultancy services are designed to provide you with the expertise, innovation, and quality you need to succeed in the rotational moulding and plastic fabrication industries. Whether you require guidance on operating your company, designing and producing products, or deploying marine navigation buoys, I offer comprehensive solutions that meet your specific needs.

By partnering with me, you gain access to a wealth of knowledge and experience, as well as the support of Rota Design's expertise in CAD drawings, finite element analysis, and structural engineering. Together, we can help you achieve your goals and deliver high-quality products that stand out in the market.

Other Marine Companies We've Worked With

How can we help you?

Whether you're interested in help designing your product or marketing and selling it, Paul can help.  His hands-on manufacturing experience and problem solving could be the break-through that you need and his extensive contacts throughout the Marine industry could open a vital route to market. 

Click on the button opposite to leave some brief details of your challenge and Paul will be in touch very soon.